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HOME BRANDS & PRODUCTS CAT PRODUCT LINE POWER SYSTEMS ELECTRIC POWER GENERATION RENTAL GENERATOR SETS XG135

XG135

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SPECIFICATIONS

Continuous 135 kW

Frequency60Hz

Frame Size445 SR4B

BENEFITS AND FEATURES

generator

Continuous 135 kW

Frequency60Hz

Frame Size445 SR4B

Pitch0.75

No. of poles4

ExcitationPM excited

ConstructionSingle bearing, close coupled

InsulationUL 1446 Class H

Coastal ProtectionYes

EnclosureDrip proof IP23

Temperature rise90 deg C

AlignmentPilot shaft

Overspeed capability – % of rated125% of rated

Voltage regulator3 phase sensing with Volts-per-Hertz

Voltage regulation.Less than ± 0.5% voltage gain - Adjustable to compensate for engine speed droop and line loss

Wave form deviationLess than 5%

Telephone Influence Factor (TIF).Less than 50

Harmonic Distortion (THD)Less than 5%

engine

EngineCAT G3306 TA Gas Engine

Number of CylindersIn-Line 6

Type4-Stroke-Cycle, Spark Ignited

Bore – mm (in)121 (4.75)

Stroke – mm (in)152 (6.0)

Displacement – L (cu in)10.5 (641)

Compression ratio8:1

Engine Speed (rpm)1800

AspirationTurbocharged Aftercooled

GovernorElectronic ADEM A4

Aftercooler Inlet (deg C)54

Jacket Water Inlet (deg C)99

Cooling SystemSeparate Circuit

FuelNatural Gas

Minimum Inlet Fuel Pressure (PSI)12 - 25

Minimum Methane Number30

technical data

Power Rating135 kW

Performance SpecificationDM9398

Engine Speed1800

Lubricating System - Oil pan capacity44.5 L

Fuel System - Fuel consumption - 100% Load8083 Btu/hp-hr

Fuel System - Fuel consumption - 75% Load8455 Btu/hp-hr

Fuel System - Fuel consumption - 50% Load9311 Btu/hp-hr

Cooling System - Ambient Capability at 25 deg C (77 deg F)40 °C

Cooling System - Altitude Capability @ Max. Ambient Capability886 ft

Cooling System - Coolant Capacity75 L

Air Requirements - Combustion air flow8.55 m3/min

Exhaust System - Exhaust stack temperature576 °C

Exhaust System - Exhaust flow (at stack temperature)27.30 m3/min

Sound Performance - Noise Rating @ 7 meters per SAE J107475 dB (A)

Emissions Data - NOx (as NO2)0.50 g/hp-hr

Emissions Data - CO2.00 g/hp-hr

Emissions Data - THC1.05 g/hp-hr

Emissions Data - NMHC0.16 g/hp-hr

Emissions Data - CO2496 g/hp-hr

Emissions Data - Exhaust O2% 0.0

dimension

Width (without Trailer)1549 mm

Width (with Trailer)2286

Height (without Trailer)2616 mm

Height (with Trailer)3200

Length (without Trailer)4998 mm

dimension

Length (with Trailer)6960 mm

dimension

Weight (wo/Trailer) w/Lube, Oil and coolant4786 kg

Weight (w/ Trailer) w/ Lube, Oil and Coolant7747 kg

BENEFITS AND FEATURES

XG135 STANDARD EQUIPMENT

  • engine
    G3306B TA, I-6, 4-stroke-cycle, gas engine
  • air inlet
    Single element, canister-type air cleaner with service indicator
  • generator
    SR4B 445 frame, three-phase, 480V, random wound, 12-lead design, permanent magnet excited, 0.750 pitch – Class H Coastal insulation protection. Windings impregnated in a triple dip, thermo-setting moisture, oil and acid resisting polyester varnish. Heavy coat of anti-tracking varnish for additional protection.
    Cat digital voltage regulator (IVR) with VAR/PF control, RFI suppression, exciter diode monitor
    120VAC anti-condensation heater
  • charging system
    UL/CSA listed 120V, 20 Amp battery charger, shock mounted and enclosed in dust proof housing
    Charging alternator, 24V-45A
    Solar powered battery maintainer
  • control panel
    EMCP 4.4 genset mounted controller
    NEMA 2, IP23 dust proof enclosure, UL508 listed
    Idle/rated switch
    Generator Protection features: 32, 32RV, 46, 50/51, 27/59, 81 O/U
    Metering display: voltage, current, frequency, power factor, kW, WHM, and kVAR
    Panel illumination lights and Emergency stop switch
    Manual and automatic paralleling capability
    Automatic start/stop with cool down timer
    Dual voltage with link board
  • cooling system
    Heavy-duty split core cooling system with low power draw and high ambient capability
    Package mounted radiator with vertical air discharge provides 50° C ambient capability
    Blower fan, fan drive, fan guard and belt guards
    Externally accessible coolant drain line with internal brass ball control valve piped to base-frame
    Coolant sight gauge, level switch and shutdown
    50/50 coolant antifreeze (NGEC)
  • distribution system
    NEMA 1 steel enclosure, separate hinged, lockable door with rust resistant pinned hinges
    Main bus connections with hinged load cover with Plexiglas window closed for operation
    EO main circuit breaker 3-pole, 480V-250A (600A multi-voltage) with 24V DC undervoltage trip wired to load door safety switch
    Current transformers, hard mounted
    Multiple duplex and twist-lock receptacles with individual circuit breakers – Ground Fault protected (GFI)
    Two wire remote start/stop terminals and 120 VAC shore power connection for rapid starting
    120/240V customer convenience panel
  • enclosure
    Sound attenuating, 12 gauge sheet metal enclosure limits overall noise to 75 dB(A) @ 7m
    Modular panel construction and one piece welded roof design with 2 degree pitch
    Interior walls and ceilings insulated with flame retardant, precision cut foam materials meeting NFPA220
    Black stainless steel pad-lockable latches, doorkeepers on all doors and zinc die-cast hinges/grab handles
    Single point lifting
    Painted Cat power module white with Cat Rental decals
  • exhaust system
    Catalyst w/spark arresting muffler
    Crankcase fumes disposal system
  • fuel system
    Dedicated Fuel trains for natural gas and propane fuels including gas pressure regulator, Energize to Run (ETR) gas shutoff valve, air-fuel-ratio-control controlled by ADEM™, Coalescing Filter, Methane detection
  • lube system
    Pump, integral oil cooler, lube oil, filter, filler and dipstick, and oil sampling valve
    Oil makeup tank (5 gal/19 L)
    Externally accessible oil drain connection
  • mounting system
    Generator set soft mounted to the heavy duty, fabricated steel base frame
    Skid-able steel base frame w/ tie down eyes, tow bars and fork pockets, single point lift
    Provides integral 110% spill containment system for all engine fluids
  • starting system
    Single electric starting motor, 24VDC
    Dual 12V (1400 CCA) maintenance free batteries with disconnect switch, battery rack, and cables
    UL listed, 120 volt single phase jacket water heater with thermostat and shut off valves, auto disconnect on start-up
  • general
    Factory testing of standard generator set
    Full manufacturer’s warranty
    Meets ISO 8528 transient capability
  • emcp 44 local control panel
    Generator mounted EMCP 4.4 provides power metering, protective relaying and engine and generator control and monitoring.
    NEMA 12, IP44 Dust Proof Enclosure
    UL508A Listed
    Convenient service access for Cat Service tool (service tools not included)
    Integration with the Cat IVR provides enhanced system monitoring
    Ability to view and reset diagnostics of all controls networked on primary CAN datalink eliminates need for separate service tools for troubleshooting.
    Real-time clock allows for date and timesamping of diagnostics and events
    True RMS AC metering, 3 phase: L-Lvolts, L-N volts, Phase, Amps, Hz, ekW, kVA, kVAR, kWHr, % kw, PF
  • emcp 44 engine operator interface
    Controls
    Engine Monitoring
    Generator Monitoring
    Shutdowns with common indicating light for
    Emergency stop pushbutton
    Panel illuminating lights
    Display navigation keys including two shortcut keys for Engine Parameters or Generator Parameters
  • distribution panel
    Separate load and control sections
    Access using a hinged padlock-able door
    Main busbar with hinged cover door with a clear Plexi-glass window
    Customer convenience power receptacles protected by miniature circuit breaker:
    1 – 240V, 50A California style Twist Lock
    1 – 240V, 20A Twist Lock
    2 – 120V, 20A Twist Lock with Ground Fault
    2 – 120V, 15A Duplex Receptacles with GFI
  • circuit breaker
    Includes DC undervoltage trip coil activated on any monitored engine or electrical fault
    Multi-Voltage Version
  • emcp 44 generator protective relaying
    Generator protective features provided by EMCP 4.4

XG135 OPTIONS

    • cold weather package designed to operate to 40 deg c ambient equipped with the following
      Temperature controlled fan
      Battery heaters
      Fumes disposal heat wrap
      JWH
      Control panel heater
      Oil pan heater
      Heated oil tank and lines
    • trailer
      Tandem axle trailer with electric brakes
Back

MOTEUR

  • Factory certified Non-Road Mobile NSPS SI emissions*
  • Capable of running on field, pipeline and liquid propane gas with primary application field gas
  • Fuel auto-switch capable with customer supplied pressure switch
Caterpillar supplied air-fuel-ratio-control and three way catalyst
  • Fuel flexibility to Cat 30 methane number

BENEFITS AND FEATURES

Fuel/Emissions Strategy

  • Robust high speed diesel block design provides prolonged life and lower owning and operating costs
  • Designed for maximum performance on effective low pressure gaseous fuel supply
  • Simple open chamber combustion system for reliability and fuel flexibility

BENEFITS AND FEATURES

CAT® G3306B TA Gas Engine

  • Fully featured power metering, protective relaying, and engine/generator control and monitoring
  • Simple user friendly interface and navigation
  • Automatic set-point adjustment integrated with voltage changes

BENEFITS AND FEATURES

CAT EMCP 4.4 Control Panel

  • Cat SR4B 445 frame generator designed to match performance and output characteristics of the Cat gas engine
  • 4 pole, permanent magnet excitation, random wound
  • Segregated AC/DC, low voltage accessory box provides single point access to accessory connections

BENEFITS AND FEATURES

Cat Generator

  • Three-phase or single phase generator voltage (RMS) sensing with adjustable volts-per-hertz regulation
  • Provides precise control, excellent block loading, and constant voltage in the normal operating range

BENEFITS AND FEATURES

CAT Integrated Voltage Regulator (IVR)

  • Highly corrosion resistant 12 gauge sheet steel construction
  • Two coat polyester powder-coated finish
  • Four access doors for ease of maintenance
  • Secure and safe design with safety glass control panel viewing window with pad-lockable access door
  • Single point lifting eye and lifting points on the base frame
Heavy-duty base with towbars for oilfield conditions

BENEFITS AND FEATURES

Enclosure

  • 480/277V 3 phase
  • 240/139/208/120 3 phase

BENEFITS AND FEATURES

Distribution Panel

  • Separate control panel and distribution panel access doors
  • Hinged door over main bus connectors w/safety switch
  • Emergency stop on panel
  • Remote start/stop contacts

BENEFITS AND FEATURES

Rear Customer Access

  • Factory certified Non-Road Mobile NSPS SI
  • 110% spill containment of onboard engine fluids
  • Meets 75 dB(A) at 7 m per SAE J1074

BENEFITS AND FEATURES

Environmentally Friendly

  • Anti-condensation heater 110-120 VAC
  • Coolant heater 110-120 VAC
  • UL Listed battery charger

  • BENEFITS AND FEATURES

Rental Ready Features

Provides 40 C (122 F) ambient capability with 0.5 g/bhp-hr NOx per NSPS 2010 at 100% continuous rating before derate

BENEFITS AND FEATURES

Cooling System